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Introduction to automation

1. Why Automate?

Automation of manual analysis techniques for either discrete samples for laboratory analysis or on-line sampling for process monitoring has been an important development in routine analysis over recent decades.

Clearly when involved with routine day to day manual analysis it is not hard to understand the many possible benefits of an automated technique for a particular procedure. But before automating a manual method certain questions need to be answered to decide whether automation will provide a cost effective solution.

If a laboratory is running a routine manual analysis automation may offer numerous benefits these may include greater accuracy and reproducibility of results due to the samples being analysed in a closed system free from contamination and all subject to the same constant analytic process or due to reduced operator errors that often occur in manual analysis or the analysis of results.

Automation may enable procedures not previously practicable, such as greater and more in-depth data analysis, and may also open up possibilities for completely new procedures. Automation uses smaller sample and reagent volumes and this reduces costs. Perhaps the greatest benefit from a user point of view is the removal of tedious routine procedures.

Similarly, in industrial processes greater quality control can be obtained through continuous accurate monitoring. You could also centralise control, via a remote telemetry system, for a number of control points throughout the process system. This can reduce waste and maintenance and allow operator free monitoring which all adds to product profitability.

Cost effectiveness is a key factor in considering whether automated analysis would be worth while. Often the reduction in operational cost means that the initial equipment expenses are recouped within a surprisingly short time span. Please feel free to call us to discuss your requirements and obtain a quotation.

Our chemists are continually developing new applications for automated analysis. We offer method development, software alternatives and updates. Installation, comprehensive training and maintenance are provided by specialist technicians.

Summary of benefits

  • Faster analysis up to 120 samples per hour and up to 300 samples analysed in a batch.
  • Analysing to lower detection levels (ppb) with the latest techniques such as selective ion analysis.
  • Automatic data recording and preparation.
  • A closed system which reduces contamination (for example from atmospheric gases, etc.) and all samples are subject to the same processes, therefore allowing much greater accuracy and reproducibility of results.
  • Smaller sample and reagent volumes , reducing costs.
  • Out of hours operation with automatic start-up and shut-down procedures.
  • Automatic range changing (for over-range samples), drift control and automatic sample preparation.
  • Modular systems design which allows expansion to incorporate new methods as the need arises.
  • Centralisation of data via a telemetric data system for multiple process control points.

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