Search Site


Series 2000 Analysers

Series 2000 Beer-Malt Analyser

Series 2000 Beer Malt Analyser

Summary

The SERIES 2000 Beer-Malt analyser is capable of analysing light and dark beers for bitterness and colour simultaneously using a novel separation technique. Using the same principles for chemical analysis it can be used for the determination of Nitrate, Nitrite, pH, Density, Polyphenols, Carbohydrates, Thiobarbituric Acid Value, Sulphur Dioxide, Diacetyl, Anthocyanogen, Beta-glucan, Free Amino Nitrogen, Ethanol, Acetaldehyde.

Features

  • For the quality control of Bitterness, Colour and pH.
  • Handles both light and dark beers
  • Produces fast reliable results compared with manual techniques
  • Uses small amounts of reagent per test
  • Requires minimal startup times
  • Optional automatic startup and shutdown
  • Expandable for other measurements
  • Note: now supplied in the white and blue colour scheme unless specified otherwise

Introduction

Maintaining the identity of beers in the international drink industry is important both for the manufacturers and the customers. Strict quality control and standardisation in manufacture are essential requiring improved methods of routine chemical analysis to ensure consistent levels of bitterness and colour. Traditional manual methods of the Institute of Brewing/European Brewing Convention are often slow and labour intensive. Production laboratories facing increasing workloads for a wider range of chemical analysis see automation and the introduction of more dedicated chemical analysers as a way forward. For the SERIES 2000 analyser continuous flow analysis was chosen as the automatic flow method ideally suited for simultaneous analysis of bitterness, colour and pH and other determinands in beer and malt samples.

Performance

The capability of the analyser extends to many other components frequently measured by brewing laboratories. Automation in the laboratory for the simultaneous determination of bitterness and colour in a wide range of commercial beers has shown good correlation with the values determined by the reference methods (IOB/EBC international method). The analysis times are approximately 25 samples per hour and values for precision in terms of repeatability and accuracy in terms of standard error of prediction (SEP) are within required tolerances. It only takes 2 minutes from sampling to measurement.

Economy

The Series 2000 Beer-malt analyser utilises halogen and ultra-violet light sources for the colour and bitterness analysis. Separation of Iso-octane and aqueous segments in the method is achieved using a hydrophobic membrane to prevent the aqueous phase entering the flow cell. Only 1.5ml of sample and 2ml of Iso-octane is required for the analysis. This greatly reduces assay costs compared with other methods.

Bitterness method

The analysis is quantified by comparing the signal responses of the samples with a set of standards prepared from three beers of low, medium and high bitterness content that have been analysed by the conventional method. The analysis of 23 beers for bitterness shows a very good correlation between the two methods with a Standard Error of Prediction (SEP) of 1.52. Regression analysis gave a correlation coefficient of 0.9913 and an equation of y=0.9959x +0.3247: table 1 shows these results. The analysis has a linear calibration and this linearity is further demonstrated by taking a beer of high bitterness and analysing serial dilutions. A linear correlation of 0.996 was obtained.

Table 1: Accuracy results - Bitterness (BU)

Sample

Reference method

Burkard

Difference

1

12.95

12.28

-0.67

2

19.48

19.53

0.05

3

25.50

25.37

-0.13

4

26.33

26.99

0.66

5

16.75

16.75

0.00

6

11.85

11.80

-0.05

7

17.90

17.45

-0.45

8

20.00

21.03

1.03

9

20.08

20.04

-0.04

10

25.55

25.62

0.07

11

22.55

24.03

1.48

12

17.23

16.18

-1.05

13

14.68

15.46

0.78

14

25.18

26.07

0.89

15

20.65

19.55

-1.10

16

15.03

14.49

-0.54

17

9.58

10.68

1.10

18

29.58

29.51

-0.07

19

18.35

19.56

1.21

20

12.58

13.43

0.85

21

9.50

10.56

1.06

22

38.55

39.15

0.60

23

38.28

38.16

-0.12

       

No. of sample steps

23

   

Bias

0.24

   

SEP

0.74

   

SEP 95

1.52

   

Colour method

The measurement of colour in beers using the standard Burkard colorimetric detector is made by diluting the beers 1:10 and comparing the absorbance at 430nm with a set of 3 standard beers analysed manually in a spectrophotometer. The comparison of the 23 beers analysed manually and by the Burkard Series 2000 analyser gave a correlation coefficient of 0.9981.

Automation & Data acquisition

The Series 2000 Beer-Malt analyser can be fully automated with the MicroStream data-processor providing full system control in addition to data acquisition. MicroStream is powerful and multi-tasking offering real time analysis where primary data acquisition, graphics, peak detection, calibration and calculation take place in the background so results are produced immediately upon a peak being detected. Results box, chart display and calibration graphs can be viewed by the operator during a run.

Applications

Burkard have been involved with the analysis of products from the brewing industry for many years. The results described for bitterness and colour in dark and light beers has promoted further development leading to many additional methods. Using the same principles for chemical analysis it can be used for the determination of pH, Nitrate, Nitrite, Polyphenols, Density, Carbohydrates, Thiobarbituric Acid Value, Sulphur Dioxide, Diacetyl, Anthocyanogen, Β-glucan, Free Amino Nitrogen, Ethanol, Acetaldehyde.

Servicing

The design of SERIES 2000 analysers mean that your servicing routine is minimal. Only the regular change of pump tubes by the user is required for routine operation. Annual and bi-annual service contracts will keep your instrument professionally maintained.

Specifications

ANALYSIS MODULE

 

Pump speed

30 RPM

Pump capacity

Up to 25 channels

Pump delivery

0.12 - 12 ml/min

Pump tubing

PVC, Viton, Tygon, Silicon

Chemistry tray

Accommodates 6 way 'T' manifold, reaction coils, dialysis and components

Mixing coil

PTFE: 0.6mm I.D., coil lengths: 15, 20, 30, 50 & 80cm

Heating bath (optional)

Temperature variable 30° C-160° C with proportional control and display

Supply voltages

110/240V, 50/60Hz (to be specified)

DETECTOR

Colorimeter

Light sources

Halogen and deuterium (UV)

Flow cells

12mm sq. quartz window (flow through), Burkard non-debubbling flow cells 10 and 15mm path length

Output

Analogue 0-13V with variable gain and damping

Supply voltages

110/240V, 50/60Hz (selectable)

Dimensions

410mm x 180mm x 160mm

Optional detectors

ISE, Chemiluminescence, Fluorescence

SAMPLE CHANGER

Carousel or XYZ

Capacity

Carousel: 8-160 place (sample cups 2ml - 35ml volume), XYZ: 300 place

Sample time

1-999 secs

Wash time

1-999 secs

Sample setting

Keyboard entry

Dimensions

Carousel: 330 x 330 x 200 mm, XYZ: 560 x 480 x 340mm

Supply voltage

110/240V, 50/60Hz (selectable)

FLAT BED RECORDER

 

Input sensitivity

0-1, 2, 5, 10, 20 ,50, 100, 200, 500mV, 1, 2, 5, 10, 20 ,50V. Full scale deflection 250mm

Chart speeds

1, 2, 3, 6, 10, 15, 30, 60cm/min & hr

Dimensions

376 x 425 x 105mm

Supply voltages

240V, 50/60Hz

DATA ANALYSER

MicroStream for Windows™

Computer

Microsoft Windows ™ based PC. (Please call for latest spec.)

Processor

Second analogue processor board (ISA) for peak analysis.

Channels

Up to 16 independent channels. Channels distributed in any combination over systems

Speed

Measures narrow (2-10 seconds) and wide (several minutes) peaks at up to 300 peaks per hour per channel

Resolution

Separate 16 bit ADC on each channel gives 0.025% resolution over normal range with x5 extension for over-range samples

Sampler control

Included as standard, also random access control

System control

Options for automatic start-up and close-down

Results output

Configurable print-out modes and export to spreadsheet or database management software

LIMS interface

Configurable bi-directional link to LIMS for worksheet acquisition and down-loading of results

Internal correction

Full baseline and sensitivity drift correction plus carry-over compensation

Supply voltages

110/240V, 50/60Hz

The company reserves the right to change specification without notice.
[+] Show Printable Page