
Series 2000 Beer-Malt Analyser

Summary
The SERIES 2000 Beer-Malt analyser is capable of analysing light
and dark beers for bitterness and colour simultaneously using
a novel separation technique. Using the same principles for chemical
analysis it can be used for the determination of Nitrate, Nitrite,
pH, Density, Polyphenols, Carbohydrates, Thiobarbituric Acid
Value, Sulphur Dioxide, Diacetyl, Anthocyanogen, Beta-glucan,
Free Amino Nitrogen, Ethanol, Acetaldehyde.
Features
- For the quality control of Bitterness, Colour and
pH.
- Handles both light and dark beers
- Produces fast reliable results compared with manual
techniques
- Uses small amounts of reagent per test
- Requires minimal startup times
- Optional automatic startup and shutdown
- Expandable for other measurements
- Note: now supplied in the white and blue colour
scheme unless specified otherwise
|
Introduction
Maintaining the identity of beers in the international drink industry
is important both for the manufacturers and the customers. Strict
quality control and standardisation in manufacture are essential
requiring improved methods of routine chemical analysis to ensure
consistent levels of bitterness and colour. Traditional manual
methods of the Institute of Brewing/European Brewing Convention
are often slow and labour intensive. Production laboratories facing
increasing workloads for a wider range of chemical analysis see
automation and the introduction of more dedicated chemical analysers
as a way forward. For the SERIES 2000 analyser continuous flow
analysis was chosen as the automatic flow method ideally suited
for simultaneous analysis of bitterness, colour and pH and other
determinands in beer and malt samples.
Performance
The capability of the analyser extends to many other components
frequently measured by brewing laboratories. Automation in the
laboratory for the simultaneous determination of bitterness and
colour in a wide range of commercial beers has shown good correlation
with the values determined by the reference methods (IOB/EBC international
method). The analysis times are approximately 25 samples per hour
and values for precision in terms of repeatability and accuracy
in terms of standard error of prediction (SEP) are within required
tolerances. It only takes 2 minutes from sampling to measurement.
Economy
The Series 2000 Beer-malt analyser utilises halogen and ultra-violet
light sources for the colour and bitterness analysis. Separation
of Iso-octane and aqueous segments in the method is achieved using
a hydrophobic membrane to prevent the aqueous phase entering the
flow cell. Only 1.5ml of sample and 2ml of Iso-octane is required
for the analysis. This greatly reduces assay costs compared with
other methods.
Bitterness method
The analysis is quantified by comparing the signal responses
of the samples with a set of standards prepared from three beers
of low, medium and high bitterness content that have been analysed
by the conventional method. The analysis of 23 beers for bitterness
shows a very good correlation between the two methods with a
Standard Error of Prediction (SEP) of 1.52. Regression analysis
gave a correlation coefficient of 0.9913 and an equation of y=0.9959x
+0.3247: table 1 shows these results. The analysis has a linear
calibration and this linearity is further demonstrated by taking
a beer of high bitterness and analysing serial dilutions. A linear
correlation of 0.996 was obtained.
Table 1: Accuracy results
- Bitterness (BU) |
Sample |
Reference
method |
Burkard |
Difference |
1 |
12.95 |
12.28 |
-0.67 |
2 |
19.48 |
19.53 |
0.05 |
3 |
25.50 |
25.37 |
-0.13 |
4 |
26.33 |
26.99 |
0.66 |
5 |
16.75 |
16.75 |
0.00 |
6 |
11.85 |
11.80 |
-0.05 |
7 |
17.90 |
17.45 |
-0.45 |
8 |
20.00 |
21.03 |
1.03 |
9 |
20.08 |
20.04 |
-0.04 |
10 |
25.55 |
25.62 |
0.07 |
11 |
22.55 |
24.03 |
1.48 |
12 |
17.23 |
16.18 |
-1.05 |
13 |
14.68 |
15.46 |
0.78 |
14 |
25.18 |
26.07 |
0.89 |
15 |
20.65 |
19.55 |
-1.10 |
16 |
15.03 |
14.49 |
-0.54 |
17 |
9.58 |
10.68 |
1.10 |
18 |
29.58 |
29.51 |
-0.07 |
19 |
18.35 |
19.56 |
1.21 |
20 |
12.58 |
13.43 |
0.85 |
21 |
9.50 |
10.56 |
1.06 |
22 |
38.55 |
39.15 |
0.60 |
23 |
38.28 |
38.16 |
-0.12 |
| |
|
|
|
No. of sample steps |
23 |
|
|
Bias |
0.24 |
|
|
SEP |
0.74 |
|
|
SEP 95 |
1.52 |
|
|
Colour method
The measurement of colour in beers using the standard Burkard colorimetric
detector is made by diluting the beers 1:10 and comparing the
absorbance at 430nm with a set of 3 standard beers analysed manually
in a spectrophotometer. The comparison of the 23 beers analysed
manually and by the Burkard Series 2000 analyser gave a correlation
coefficient of 0.9981.
Automation & Data acquisition
The Series 2000 Beer-Malt analyser can be fully automated with
the MicroStream data-processor providing
full system control in addition to data acquisition. MicroStream
is powerful and multi-tasking offering real time analysis where
primary data acquisition, graphics, peak detection, calibration
and calculation take place in the background so results are produced
immediately upon a peak being detected. Results box, chart display
and calibration graphs can be viewed by the operator during a run.
Applications
Burkard have been involved with the analysis of products from the
brewing industry for many years. The results described for bitterness
and colour in dark and light beers has promoted further development
leading to many additional methods. Using the same principles for
chemical analysis it can be used for the determination of pH, Nitrate,
Nitrite, Polyphenols, Density, Carbohydrates, Thiobarbituric Acid
Value, Sulphur Dioxide, Diacetyl, Anthocyanogen, Β-glucan,
Free Amino Nitrogen, Ethanol, Acetaldehyde.
Servicing
The design of SERIES 2000 analysers mean that your servicing routine
is minimal. Only the regular change of pump tubes by the user is
required for routine operation. Annual and bi-annual service contracts
will keep your instrument professionally maintained.
Specifications
ANALYSIS MODULE |
|
Pump speed |
30 RPM |
Pump capacity |
Up to 25 channels |
Pump delivery |
0.12 - 12 ml/min |
Pump tubing |
PVC, Viton, Tygon, Silicon |
Chemistry tray |
Accommodates 6 way 'T' manifold,
reaction coils, dialysis and components |
Mixing coil |
PTFE: 0.6mm I.D., coil lengths:
15, 20, 30, 50 & 80cm |
Heating bath (optional) |
Temperature variable 30° C-160° C
with proportional control and display |
Supply voltages |
110/240V, 50/60Hz (to be specified) |
DETECTOR |
Colorimeter |
Light sources |
Halogen and deuterium (UV) |
Flow cells |
12mm sq. quartz window (flow
through), Burkard non-debubbling flow cells 10 and 15mm
path length |
Output |
Analogue 0-13V with variable
gain and damping |
Supply voltages |
110/240V, 50/60Hz (selectable) |
Dimensions |
410mm x 180mm x 160mm |
Optional detectors |
ISE, Chemiluminescence, Fluorescence |
SAMPLE CHANGER |
Carousel or XYZ |
Capacity |
Carousel: 8-160 place (sample
cups 2ml - 35ml volume), XYZ: 300 place |
Sample time |
1-999 secs |
Wash time |
1-999 secs |
Sample setting |
Keyboard entry |
Dimensions |
Carousel: 330 x 330 x 200
mm, XYZ: 560 x 480 x 340mm |
Supply voltage |
110/240V, 50/60Hz (selectable) |
FLAT BED RECORDER |
|
Input sensitivity |
0-1, 2, 5, 10, 20 ,50, 100,
200, 500mV, 1, 2, 5, 10, 20 ,50V. Full scale deflection
250mm |
Chart speeds |
1, 2, 3, 6, 10, 15, 30, 60cm/min & hr |
Dimensions |
376 x 425 x 105mm |
Supply voltages |
240V, 50/60Hz |
DATA ANALYSER |
MicroStream for Windows™ |
Computer |
Microsoft Windows ™ based
PC. (Please call for latest spec.) |
Processor |
Second analogue processor
board (ISA) for peak analysis. |
Channels |
Up to 16 independent channels.
Channels distributed in any combination over systems |
Speed |
Measures narrow (2-10 seconds)
and wide (several minutes) peaks at up to 300 peaks per
hour per channel |
Resolution |
Separate 16 bit ADC on each
channel gives 0.025% resolution over normal range with
x5 extension for over-range samples |
Sampler control |
Included as standard, also
random access control |
System control |
Options for automatic start-up
and close-down |
Results output |
Configurable print-out modes
and export to spreadsheet or database management software |
LIMS interface |
Configurable bi-directional
link to LIMS for worksheet acquisition and down-loading
of results |
Internal correction |
Full baseline and sensitivity
drift correction plus carry-over compensation |
Supply voltages |
110/240V, 50/60Hz |
The company reserves the right to change specification without
notice.
Printable Product Datasheet (PDF)
|